Complete list of peanut oil production units

 

The complete list of peanut oil production units includes raw material selection, pretreatment, pressing or solvent extraction, refining and packaging. Each step is crucial and directly affects the quality and health value of the final product.

(1) Raw material selection and pretreatment:

The first part of the complete list of peanut oil production units is pretreatment. High-quality peanut oil is inseparable from high-quality peanut raw materials. After multiple cleaning and screening, impurities and skins are removed to ensure the purity and quality of peanuts.

 

(2) Pressing and solvent extraction:

Our company uses modern pressing and solvent extraction technology to extract the essential oils from peanuts. The press we use adopts high-efficiency and low-temperature pressing technology, which can retain the natural nutrients in peanuts to the greatest extent, reduce heat loss, and ensure the fresh taste of peanut oil.The pressing process retains more natural nutrients, while the solvent extraction process can increase the oil extraction rate and effectively remove moisture and impurities from peanuts. Our solvent extraction technology can effectively improve the oil extraction rate and minimize the impurities remaining in the oil to ensure the purity of the oil.

 

(3) Refining:

The third part of the complete list of peanut oil production units is refining. Refining is a key step to remove impurities, odors, pigments and other unnecessary components in peanut oil. Our company uses advanced refining equipment to make peanut oil clearer and more transparent, with better taste and in line with health standards through deodorization, decolorization, deacidification and other treatments.

(4)Packaging:

After the refined peanut oil is strictly inspected for quality and packaged in accordance with national and industry standards. We ensure that every bottle of peanut oil is safe, hygienic, and maintains its freshness and quality for a long time.

Above is the complete list of peanut oil production units. Technology and equipment of peanut oil production units In the production process of peanut oil, advanced equipment and technology play a vital role. Our company has first-class production equipment and technical team, which can ensure that every process is refined and the quality of the oil is stable.

 What steps are required to process sunflower oil?

 Sunflower oil is a special oil, the demand of which is very large. And the oil content of sunflower seeds is about 45%, belonging to high oil content oil seeds, suitable for pressing. Because sunflower oil demand is large and there are many countries growing sunflower in abundance, many clients want to start a sunflower oil processing factory. Here, Henan Glory Company tell you something about what steps are required to process sunflower oil.

 

1.Get a good business proposal plan

A perfect business plan should include practical market analysis, financial summaries and other necessary details that can make the sunflower oil processing business a success. The business plan will help to focus on and achieve set business objectives.

2.Find start-up funds

Outsourcing for funds, one of the most important parts of sunflower oil production business plan, plays a key role toward the final success. Generally, the sunflower oil processing business will require at least about $2,000. Depending on the size and capacity, the cost of the sunflower oil production will vary differently. And most of money is spent on the starting up.

3.Look for a good location

Getting a good business site for the sunflower oil production business is one of the important indicators about the success of the business plan. When decided to start a sunflower oil business, there are two key factors must be taken into consideration, one is the availability of the raw material - sunflower, the other is target market - where you can sell the sunflower oil. The perfect site for a sunflower oil processing business will be next to the market as well as convenient transportation.

4.Acquire sunflower oil processing machine

The process of sunflower oil production involves a series of professional sunflower oil processing machine for cleaning, screw pressing, breaking, filtering and storage. Acquiring efficient and high-quality sunflower oil processing machine will save costs on the maintenance and repairs of these processing machines.

 

In conclusion, the time from preparation to operation will last about 3 to 4 months. However, it will take longer or shorter, which is depending on the availability of capital, the delivery and installation of the sunflower oil processing machines and other possible factors.

We are Henan Glory company, specializing in cooking oil processing machine for 11 years. We can provide different sunflower oil processing machine with different processing capacity. If you want to engage in the sunflower oil processing business, feel free to contact us!

 How to identify the best cooking oil extraction machines for your business?

 

Cooking oil extraction machines not only impacts the efficiency of cooking oil extraction but also directly influences the quality of the final product and long-term operational costs. When investing in a cooking oil extraction machine, quality is paramount. A high-quality machine ensures efficiency, longevity, and the production of premium oil. But with so many options available, how identify the best cooking oil extraction machines for your business? Here are the key factors to consider:

1. Efficiency and Oil Yield

The main goal of purchasing cooking oil extraction machines is to maximize the oil yield and extraction efficiency. The best oil extraction machines maximize yield, extracting the highest percentage of oil from seeds with minimal waste. Therefore, choosing a cooking oil extraction machine with a high oil yield is crucial for maximizing the utilization of raw materials and reducing production costs. Look for machines with high-efficiency ratings and advanced pressing technology to ensure optimal performance.

2.Quality of Output Cooking Oil

The final quality of the extracted cooking oil is critical for your brand’s reputation and customer satisfaction. High-quality cooking oil extraction machines ensure that the extracted oil retains its nutritional value, flavor and clarity. It’s essential to choose cooking oil extraction machines that prevents oxidation, maintains oil purity, and minimizes impurities during the cooking oil extraction process.

 

3. Material and Build Quality

The quality of the materials used in manufacturing the cooking oil extraction machine determines how long it will last under continuous operation. stainless steel or food-grade materials that resist corrosion and wear. A well-built machine guarantees long-term use and food safety. Additionally, cooking oil extraction machines made with high-quality components generally experience fewer breakdowns and can operate for extended periods without requiring excessive maintenance. Henan Glory Company cooking oil extraction machines are of high quality and and come in various types. They have been successfully sold to many overseas countries and have received high praise.

4. Power Consumption and Energy Efficiency

Energy consumption is a major factor in the operational costs of cooking oil extraction. An energy-efficient machine reduces operational costs. When evaluating cooking oil extraction machines, ensure you check their energy usage specifications and consider choosing models that are energy-efficient and have lower power requirements for the same output.

5. Versatility and Compatibility

Some machines are designed to process multiple types of seeds, such as sunflower, sesame, soybean, and more. A versatile machine allows you to expand your production range without investing in additional equipment.

6. Ease of Operation and Maintenance

User-friendly designs with intuitive controls make operation seamless. Additionally, a machine with easy-to-clean components and accessible parts simplifies maintenance, extending its lifespan.

 

7. Safety Features and Certifications

Operating cooking oil extraction machine involves handling high pressure and heat, which can pose safety risks if proper precautions are not in place. It's crucial to ensure the cooking oil extraction machine is equipped with advanced safety features such as overload protection, temperature control and emergency shut-off systems. Safety should never be compromised. Choose machines that come with essential safety features like overheating protection and automatic shutoff. Certifications such as CE or ISO indicate compliance with international safety and quality standards.

8. Manufacturer Reputation and After-Sales Support

Good after-sales service and technical support are factors that cannot be ignored when identify the best cooking oil extraction machines for your business.A reliable manufacturer should have a complete after-sales service system, including equipment installation and commissioning, operation training, regular maintenance, and emergency fault handling. Henan Glory provides a full range of after-sales services, from equipment selection, design, installation to later maintenance and care, we have a professional team to provide technical support. At the same time, we also provide customers with operation training to ensure that customers can master the use and maintenance of the equipment and extend the service lifeof the equipment.

In conclusion, learn to identify the best and right cooking oil extraction machines for your business is a critical decision that will has a significant impact on the efficiency, cost-effectiveness, and quality of your cooking oil extraction process. By evaluating factors such as the above, you can make an informed choice that will contribute to the long-term success of your business. If you have any further questions or needs, please feel free to consult Henan Glory. We can provide you with high-quality, energy-saving cooking oil extraction machines designed to meet the specific needs of your business. Contact us now to learn more and let us help you optimize your cooking oil extraction process.

 What is the working principle of vacuum dryer in palm oil mill?

 

Vacuum dryer in palm oil mill is a key component in the palm oil processing process and plays a vital role in ensuring the efficiency and quality of palm oil production. Its working principle revolves around the use of low pressure or vacuum environment to remove moisture and some unnecessary impurities from palm oil and its by-products. The application of this vacuum dryer in palm oil mills is conducive to improving the quality and stability of palm oil. Let's take a deeper look at its working principle:

Working Principle of Vacuum Dryer in Palm Oil Mill

1. Creation of Vacuum Environment

In the production process of vacuum dried palm oil, a low pressure state is first created in a closed environment. By reducing the pressure in the palm oil and air, the boiling point of the water in the palm oil is also reduced, so the vacuum dryer can evaporate the water quickly at low temperatures. This process is different from traditional drying methods and avoids overheating the oil by high temperatures, thereby reducing oxidation and loss of nutrients.

 

2. Temperature Control and Drying Process

Temperature control is critical during the processing of palm oil in a vacuum dryer. The temperature and time of vacuum drying need to be precisely controlled to ensure that the moisture in the palm oil is completely removed without damaging the quality of the palm oil. In addition, the appropriate temperature can also preserve the natural components of palm oil.

3. Removal of Water and Volatiles

The application of vacuum dryers in palm oil mills can not only remove water from palm oil, but also effectively remove volatile impurities and some volatile harmful substances in the palm oil. Because the temperature of water evaporation is greatly reduced under low pressure, the palm oil is not easy to oxidize, so it maintains a longer shelf life. At the same time, the removed water and volatiles can avoid the adverse changes they may cause during the storage and transportation of palm oil.

 

Advantages of Palm Oil Processed by Vacuum Dryer

1. Retain More Nutrients

The traditional high-temperature heating method easily leads to the loss of nutrients in palm oil, such as polyunsaturated fatty acids and natural vitamins. The vacuum dryer in palm oil mills can effectively avoid this problem due to the lower temperature, retain more nutrients, and make palm oil healthier.

2. Longer Shelf Life

The vacuum dryer removes the moisture and volatiles contained in palm oil, reduces the water activity in palm oil, and reduces the risk of microbial and bacterial growth. This makes the palm oil processed by the vacuum dryer more storable than palm oil processed by traditional methods, and can remain fresh and pure for a longer time.

3. Better Flavor

The vacuum dryer can reduce the impact of heat treatment on palm oil, retain the natural flavor of palm oil to the maximum extent, and make the produced palm oil more delicious and aromatic. For those consumers who pay attention to flavor, palm oil processed by vacuum dryer is undoubtedly a better choice.

 

4. Environmental Protection and Energy Saving

The application of vacuum dryer in palm oil mills not only improves the quality of palm oil, but also has high energy efficiency. Due to its low-temperature drying characteristics, it can reduce energy consumption and greenhouse gas emissions, thus having better environmental benefits.

In summary, the vacuum dryer in palm oil mills uses the principle of decompression to efficiently and gently remove moisture from palm oil, combined with precise control of temperature and other factors, to produce high-quality palm oil products while saving energy and maintaining nutritional value. Understanding the working principle of vacuum dryer in palm oil mills helps to clarify why vacuum drying is the preferred method for modern palm oil processing facilities. If you have other questions about the vacuum dryer in palm oil mills or are interested in this vacuum dryer, please feel free to contact Henan Glory Company!

 How to efficiently utilize by-products from palm oil production?

 

Palm oil production is not just about the oil its an opportunity to maximize value from every part of the process. By-products from palm oil milling, such as palm kernel cake, palm oil mill effluent (POME), and empty fruit bunches (EFB), offer immense potential across various industries. By utilizing by-products from palm oil production, businesses can enhance sustainability, reduce waste, and create additional revenue streams.

Palm Kernel Cake: A Nutrient-Rich Feed Solution

Palm kernel cake (PKC), a by-product of palm oil production, is an excellent animal feed ingredient. Rich in protein and fiber, PKC is widely used in livestock farming, particularly for cattle and poultry. Its affordability and nutritional benefits make it a valuable alternative to conventional feed components, contributing to cost-effective and sustainable animal farming.

POME: A Source of Renewable Energy

The waste water from palm oil plant is produced in the process of palm oil production. Palm oil mill effluent (POME) is often considered waste, but in reality, it holds great potential as a renewable energy source. Through biogas technology, POME can be converted into methane-rich biogas, which serves as an alternative fuel for electricity generation. This not only helps businesses reduce operational costs but also contributes to reducing greenhouse gas emissions.

Empty Fruit Bunches: From Waste to Wealth

The empty palm fruit skewer is left after the palm fruit skewer is passed through the palm fruit extractor, which is one of the waste materials of palm oil production. Empty fruit bunches (EFB) can be repurposed into organic compost, biofuel, or even biodegradable packaging materials. When used as compost, EFB enriches soil fertility, promoting healthier crops and reducing the need for chemical fertilizers. Additionally, processing EFB into biochar or biomass pellets enhances its value as a renewable energy source.

 If you want to engage in palm oil production business, if you want to utilize by-products of palm oil production, please consult us，Henan Glory is mainly engaged in vegetable oil raw material pretreatment, pressing, refining, solvent extraction, dewaxing, palm oil and palm kernel oil pressing, refining and fractionation, etc. Our company has the most advanced palm oil and edible oil pressing production technology, and undertakes edible oil production lines of various sizes. If you are interested, please contact us.

 What are the basic equipment needed for a groundnut oil commercial production?

 Groundnut oil (also known as peanut oil) is one of the most popular vegetable oils worldwide, owing to its versatility, nutritional benefits and broad use in cooking, frying, and industrial applications. As demand for groundnut oil continues to rise, establishing a groundnut oil commercial production facility can be a lucrative investment. However, to set up a profitable and efficient groundnut oil commercial production business, choosing the right groundnut oil commercial production equipment is essential. In this article, we will explore the essential groundnut oil commercial production equipment required for groundnut oil commercial production and explain their roles in ensuring high-quality groundnut oil extraction, improved productivity and cost-efficiency.

1. Groundnut Pretreatment Equipment

Before groundnut oil commercial production begins, the groundnuts need to be pretreated to remove impurities, dirt and foreign particles that can affect the quality of the groundnut oil, and to adjust the size and temperature of the groundnuts to meet the requirements of the groundnut oil extraction process. Proper pretreatment also ensures that the groundnut oil commercial production equipment operates efficiently without clogging. The primary groundnut pretreatment equipment equipment needed includes:

 

(1) Groundnut shelling equipment: Groundnut shelling equipment can not only increase the output of groundnut oil pressing equipment and improve the efficiency of oil pressing, but also reduce the wear of groundnut oil pressing equipment.

(2) Groundnut cleaning equipment: Groundnut cleaning equipment mainly includes magnetic selector, de-stonner and cleaning sieve. This groundnut cleaning equipment is used to remove metal impurities, stones, leaves and other large debris from groundnuts to ensure the purity of groundnuts.

(3) Groundnut crushing equipment: Groundnut crushing equipment can crush larger groundnuts for subsequent pressing

(4) Groundnut flaking equipment: Groundnut flaking equipment can break the cell structure of groundnuts and improve the efficiency of oil extraction.

(5) Groundnut roasting equipment: The groundnut roasting equipment can adjust the temperature and humidity of the groundnuts. The roasting process can make the groundnuts reach the best state.

2. Groundnut Oil Extraction Equipment

(1) Groundnut oil pressing equipment: Groundnut oil pressing equipment is the core of groundnut oil commercial production. It extracts oil from pre-treated groundnuts by applying high pressure and mechanical force. There are different types of groundnut oil pressing equipment on the market, but groundnut oil commercial production usually uses a screw groundnut oil pressing equipment. This type of groundnut oil pressing equipment can process a large amount of groundnuts, has a high oil yield, occupies a small area, operates efficiently and produces groundnut oil of stable quality. It is the preferred equipment for groundnut oil commercial production. If you are interested in this type of groundnut oil pressing equipment, please feel free to consult Henan Glory Company. We can provide you with screw groundnut oil pressing equipment of various models and processing capacities to meet your needs.

 (2)Groundnut oil filtering equipment: To ensure that the groundnut oil does not contain any fine particles or sediment, a filter is used. The groundnut oil is passed through a filter cloth under high pressure to remove any remaining impurities. This results in a clear, pure oil that meets quality standards. The filter also improves the overall appearance and taste of the groundnut oil.

 

3. Groundnut Oil Refining Equipment

Once the groundnut oil has been extracted, it typically contains impurities such as free fatty acids, phospholipids and color pigments, which can reduce its quality and shelf-life. Oil refining is an essential step to remove these impurities and improve the groundnut oil’s taste, appearance and nutritional value. Key groundnut oil refining equipment includes:

(1) Degumming equipment: This equipment removes phospholipids, proteins and other impurities that affect the oil’s taste and clarity.

(2) Deacidification equipment: This equipment can inhibit the increase of free fatty acids in groundnut oil, which could make the oil smell rancid and impact its quality.

(3) Decolorization equipment: The equipment uses activated charcoal or clay to remove pigments from the oil, ensuring it has a clear and appealing color.

(4) Deodorization equipment: This equipment uses steam and high temperatures to remove odor-causing compounds, ensuring the oil is odorless and ready for sale.

4. Groundnut Oil Packaging and Filling Equipment

Once refined, groundnut oil needs to be packaged for sale. This process must be done with care to avoid contamination and ensure the oil remains fresh and high-quality. The essential Groundnut Oil packaging equipment includes:

(1) Filling equipment: The equipment fill the bottles, cans or bulk containers with the final product, ensuring precise measurements.

(2) Capping and sealing equipment: The equipment ensure the containers are sealed properly to prevent leakage and contamination.

(3) Labeling equipment: For branding and marketing purposes, oil containers need to be labeled. Labeling equipment automate this process, ensuring accuracy and efficiency.

5. Quality Control and Testing Equipment

To maintain high product standards, quality control is an ongoing process throughout groundnut oil commercial production. Testing groundnut oil commercial production equipment ensures the groundnut oil meets the desired specifications for quality, taste and safety. Key quality control equipment includes:

(1) Refractometer: Measures the refractive index of the groundnut oil, which helps to determine its purity.

(2) Moisture Meter: Ensures that the groundnut oil has a low moisture content, which is essential for long shelf-life and quality.

(3) Gas Chromatograph: Used to test the fatty acid composition of the oil, ensuring it meets health and regulatory standards.

6. Groundnut Oil Storage Equipment

Proper storage is essential to maintain the quality of groundnut oil before it reaches the market. Storage equipment must be designed to prevent contamination and oxidation, which can degrade the groundnut oil’s quality. Therefore, storage equipment is usually stainless steel storage tanks. These tanks are durable, rust and corrosion resistant, making them ideal for storing refined oils.

In short, starting a groundnut oil commercial production business requires investing in a variety of high-quality groundnut oil commercial production equipment to ensure that the end product meets the highest standards of quality and efficiency. If this is something you are interested in, contact Henan Glory Oils & Fats Engineering Co., Ltd. (a manufacturer that specializes in providing customers with advanced groundnut oil commercial production equipment) today to learn more about groundnut oil commercial production equipment. In addition, we can provide you with turnkey solutions for small-scale to large-scale groundnut oil commercial production. Whether you are looking to expand new business or upgrade an existing facility, our team of experts is here to help.

 

 

 

 

 How can you reduce energy consumption when using edible oil production equipment?

 

Reducing energy consumption when using edible oil production equipment is essential for improving operational efficiency and lowering costs. Here are some strategies to help reduce energy consumption when using edible oil production equipment:

1. Optimize Edible Oil Production Equipment Operation

(1) Upgrade to energy-efficient edible oil production equipment: Invest in modern and energy-efficient edible oil production equipment that uses less power while maintaining production capacity. Look for edible oil production equipment that complies with energy efficiency standards.

(2) Adjust operating settings: Optimize the operating parameters of edible oil production equipment, such as temperature, pressure and speed, to the most efficient levels. For instance, running screw edible oil press equipment and extractors at optimal speeds reduces energy consumption.

2. Improve Edible Oil Production Process Efficiency

(1) Pre-pressing optimization: In multi-stage edible oil extraction, optimizing the pre-pressing step can reduce the load on the edible oil press equipment or solvent extractor, thus lowering overall energy usage.

(2) Use energy-efficient heating: Heat is often required in edible oil production processes, such as for preheating the seeds or during the edible oil deodorization process. Using energy-efficient heat exchangers or adopting waste heat recovery systems can minimize energy consumption.

(3) Recover waste heat: Implement heat recovery systems that can capture and reuse the heat generated during the edible oil production process. This heat can be used for pre-heating raw materials or for other parts of the edible oil production process, reducing the need for additional external heating.

 

3. Efficient Steam Generation

(1) Optimize steam consumption: Steam is widely used in edible oil production. Ensure that steam boilers are well-maintained and operating at peak efficiency. Also, monitor the amount of steam consumed by each edible oil production equipment to identify inefficiencies.

(2) Insulate steam lines and edible oil production equipment: Proper insulation on steam lines and edible oil production equipment prevents heat loss, reducing the energy needed to maintain the desired temperatures.

(3) Use waste heat for steam generation: Consider using waste heat from the process to generate steam, reducing the need to use external energy sources for steam production.

 

4. Improve Cooling Systems

(1) Use energy-efficient cooling systems: In processes like oil filtration or cooling of refined oil, use energy-efficient cooling methods such as evaporative cooling towers or water-cooled chillers instead of air-cooled systems.

(2) Optimize cooling water usage: Reduce the energy required for cooling by optimizing water flow rates and cooling cycles to minimize the need for excess refrigeration or cooling.

 

5. Energy Management and Monitoring

(1) Implement energy management systems: Use EMS to track energy consumption in real time, identify areas of excessive energy use, and implement corrective actions. These systems can help you identify inefficiencies and allow for continuous monitoring.

(2) Use energy-saving modes: Many modern edible oil production equipment offer energy-saving modes or standby modes during periods of low activity or idle time. Make sure these features are utilized to reduce unnecessary energy consumption.

6. Optimize Maintenance Practices

(1) Regular maintenance of edible oil production equipment: Proper maintenance of edible oil production equipment, such as ensuring that motors, pumps and bearings are lubricated and operating smoothly, reduces friction and energy losses. Poorly maintained edible oil production equipment often requires more energy to operate.

(2) Minimize downtime: Scheduled maintenance reduces the risk of breakdowns and ensures that edible oil production equipment run at their optimal efficiency.

 

7. Improve Raw Material Processing

(1) Pre-treatment raw materials: Properly pre-treatment raw materials (such as cleaning, crushing, softening, flaking, puffing, cooking, drying seeds, etc) to reduce the energy needed during edible oil production. For example, drying seeds at the right temperature will prevent energy overuse in subsequent processes.

(2) Use optimized oilseed processing: Implement optimized methods for cracking and shelling raw materials, which improves extraction efficiency and reduces the need for excess energy during pressing and extraction.

 

8. Employee Training and Awareness

Train employees on energy-saving practices: Ensure that operators and maintenance staff are well-trained on energy-efficient operations and understand the importance of energy conservation. Small behavioral changes, like turning off idle edible oil production equipment, can make a significant difference in energy use.

In summary, by integrating these strategies into your edible oil production process, you can effectively reduce energy consumption when using edible oil production equipment, lower costs, and minimize your environmental footprint. If you have any other questions about how to reduce the energy consumption when using edible oil production equipment, please consult Henan Glory Company. We can not only provide you with professional advice but also recommend the right edible oil production equipment for you.

 The introduction of vertical stack cooker

 

A vertical stack cooker is used for wetting and cooking the flakes from the flaking roll to meet the technological requirements of oil pressing or extracting, enhancing oil yield, and improving the quality of crude oil. Vertical stack cooker is used in large-scale oilseed processing. It is suitable for cooking the flakes of peanut, soybean, rapseed, sesame, cottonseed, camellia seed, sunflower seeds, copra, corn germ, etc. Vertical cookers can also be used as conditioners.The following is a brief introduction from five aspects: structural characteristics, classification, advantages, technical performance and application scenarios.

Structural Characteristics

Composition: Usually consists of a pot body and support feet. The pot body is a double - layer structure composed of an inner and outer hemispherical pot body, straight edge, and support. The middle interlayer is filled with steam for heating.

Types: They can be divided into vertical stack cookers with or without stirring devices according to process requirements. The stirring type can be further divided into ordinary stirring and scraping - side stirring types, which are suitable for pasty or sticky materials.

Classification

By Heating Method: There are electric - heated vertical stack cookers, steam - heated vertical stack cookers, and gas - heated vertical stack cookers.

By Material: They can be divided into all - stainless - steel vertical stack cookers, where both the inner and outer pot bodies are made of stainless steel, and ordinary vertical stack cookers, where the inner pot body is made of stainless steel and the outer pot body is made of carbon steel with anti - rust paint on the outside.

By Volume: Common volumes include 50L, 100L, 200L, 300L, 400L, 500L, 600L, 800L, and 1000L. Custom - made non - standard sizes are also available according to customer requirements.

 

Advantages

High Heating Efficiency: With a large heating area, the heat is evenly distributed, the liquid boiling time is short, and the heating temperature is easy to control. It can improve the production efficiency and product quality.

Good Sealing Performance: It can prevent steam leakage, ensure the safety of use, and reduce energy loss.

Easy to Operate and Clean: The structure is simple, and the operation is convenient. The stirring device can be disassembled and cleaned, which is easy to maintain the hygiene of the equipment.

Technical Performance

Stirring Device: For vertical stack cookers with a stirring device, the stirring paddle shaft is connected to the output shaft of the reducer through a loose sleeve, which is convenient for disassembly and cleaning. The stirring speed is generally 36r/min, and different stirring paddle forms can be selected according to customer requirements.

Support Feet Form: There are triangular pyramid - shaped and round - tube - shaped support feet.

Equipment Configuration: It is equipped with safety valves, pressure gauges, exhaust valves, steam inlets, outlets, etc., which can ensure the safe and stable operation of the equipment.

Application Scenarios

Vertical cooker is the main equipment to cook the oilseeds before pressing in the edible oil production line. Other cooking machines include rotary cooker, flat bottom cooker, and hot air roasting machine. Flakes are wet, heated, steamed, and cooked in the cooker to destroy the cellular structure, denature protein to make the oils agglomerate, change the plasticity, and reduce the vidcosity of the oils, which is favorate for pressing. The cooking effect has a directimpact on the smooth running of whole oil production process, and oil yield, and the quality of oil cake.

Vertical stack cooker is mainly often a necessary machine in oil seeds pretreatment process. No matter your oil mill is small scale or medium scale, increase the oil yield and improve the quality of oil must be that you want. So buy a set of vertical stack cooker to work with the oil presser is a good choice for you.

 

 棕榈油fractionatin过程的流程图 

 

棕榈油的分馏过程是一个主要的过程中棕榈油深 处理。 棕榈油的分馏是有效的方式做出最好的 使用的棕榈油。 之后，棕榈油的分馏过程中，我们可以得到棕榈 油和棕榈硬脂。

棕榈油fracationation过程的流程图：

 

主要步骤，在棕榈油fractioantion过程：

步骤1--暖气

棕榈油的半固体在室温度。 第一精炼棕榈油 溶解于液体形式通过蒸汽。 接着，它将被加热到大约70℃ 结晶化之前销毁所有现有的结晶。 在棕榈油 分馏处理，冷却的结晶条件将 确定开始核的结晶，该数量的晶体， 和尺寸的晶体。

 

步骤2-冷却的结晶

它是关键的棕榈油的分馏过程。 如果结晶 是成功的分离进程将是非常容易。 因此， 设计的结晶器是特别重要的。 对于不同的类型 的crystallizers，他们应该有他们自己的特点的冷却 交换面，冷却系统和搅拌结构。 冷却 效率和有序的决定性因素，以确保独特的 形成并且过滤性的结晶。 只有这样，我们可以 产生稳定、统一和过滤的结晶。

操作是控制冷却的过程中通过设置 温度的差异和冷却之间的时间石油和冷却水， 形成晶核和增长缓慢。 停止冷却时 所需要的温度达到。

 

第3步-筛选

这当然是重要的条件来控制冷却 结晶。 但是选择的过滤设备也有一个 大影响的产量液体棕榈油。 在棕榈油 分馏过程中，最广泛使用的石油过滤机 膜式压滤机。 它可以单独的棕榈油精从棕榈 硬脂有效。

 The above is the brief introduction about palm oil fracationation process, more information about palm oil fractionation process, welcome to contact Henan Doing Company. [Related reading: Palm oil fractionation plant]

 How to improve the yield of rapeseed oil?

 

The yield of rapeseed oil has always been the focus of rapeseed oil manufacturers in the production process. For rapeseed oil manufacturers, the higher the oil yield of rapeseed oil, the more rapeseed oil they get, and the higher the profit income. How to improve the oil yield of rapeseed oil has become a research topic for rapeseed oil manufacturers. Rapeseed oil production equipment manufacturer Henan Glory will give rapeseed oil manufacturers some suggestions on the selection and processing of rapeseed and the selection and maintenance of rapeseed oil production equipment, so that manufacturers can obtain more rapeseed oil.

1. Selection and Processing of Rapeseed

The first step to achieving a higher oil yield is selecting the right rapeseed variety. High-oil-content varieties ensure better output per ton of seeds. Opt for genetically improved hybrids that are resistant to diseases and harsh climatic conditions. In order to improve the oil yield of rapeseed oil, rapeseed can be treated before production. On the one hand, bad seeds and damaged grains should be removed to select high-quality rapeseed; on the other hand, rapeseed can be pretreated, including cleaning, embryo rolling and cooking. Pretreatment can remove impurities in rapeseed and adjust the temperature and moisture of rapeseed, which can make the rapeseed oil production process smoother and the oil yield of rapeseed oil higher. Henan Glory has an independent equipment factory and a professional team of engineers. We can design a rapeseed oil processing production line suitable for you according to your processing volume, budget and process selection.

2. Selection and Maintenance of Rapeseed Oil Production Equipment

Rapeseed oil production equipment is an important part of the rapeseed oil production process, and it is also an important factor affecting the oil yield of rapeseed oil. Choosing a suitable high-quality rapeseed oil production equipment can produce more rapeseed oil from rapeseed, reduce oil loss, and thus increase the oil yield of rapeseed oil. Traditional mechanical pressing methods may leave residual oil in the seed cake. Modern expeller machines with optimized pressure settings can enhance oil recovery rates while maintaining quality.

When using rapeseed oil production equipment, you should also pay attention to the daily cleaning and maintenance of the equipment. Only in this way can you extend the service life of the equipment, ensure the production efficiency of the equipment, and keep the rapeseed oil yield at a high level.

 By implementing these strategies, you can significantly improve the yield of rapeseed oil and ensure a profitable business. Invest in quality rapeseeds, modern rapeseed oil production equipment , and best practices to achieve maximum efficiency and success in rapeseed oil production! We hope that these suggestions put forward by Henan Glory can help rapeseed oil manufacturers improve the oil yield of rapeseed oil, obtain more rapeseed oil, and increase profit income. For questions about the selection of rapeseed oil production equipment, please contact us, and we will help you customize a special solution.

 How can you reduce energy consumption when using edible oil production equipment?

Reducing energy consumption when using edible oil production equipment is essential for improving operational efficiency and lowering costs. Here are some strategies to help reduce energy consumption when using edible oil production equipment:

1. Optimize Edible Oil Production Equipment Operation

(1) Upgrade to energy-efficient edible oil production equipment: Invest in modern and energy-efficient edible oil production equipment that uses less power while maintaining production capacity. Look for edible oil production equipment that complies with energy efficiency standards.

(2) Adjust operating settings: Optimize the operating parameters of edible oil production equipment, such as temperature, pressure and speed, to the most efficient levels. For instance, running screw edible oil press equipment and extractors at optimal speeds reduces energy consumption.

 

2. Improve Edible Oil Production Process Efficiency

(1) Pre-pressing optimization: In multi-stage edible oil extraction, optimizing the pre-pressing step can reduce the load on the edible oil press equipment or solvent extractor, thus lowering overall energy usage.

(2) Use energy-efficient heating: Heat is often required in edible oil production processes, such as for preheating the seeds or during the edible oil deodorization process. Using energy-efficient heat exchangers or adopting waste heat recovery systems can minimize energy consumption.

(3) Recover waste heat: Implement heat recovery systems that can capture and reuse the heat generated during the edible oil production process. This heat can be used for pre-heating raw materials or for other parts of the edible oil production process, reducing the need for additional external heating.

3. Efficient Steam Generation

(1) Optimize steam consumption: Steam is widely used in edible oil production. Ensure that steam boilers are well-maintained and operating at peak efficiency. Also, monitor the amount of steam consumed by each edible oil production equipment to identify inefficiencies.

(2) Insulate steam lines and edible oil production equipment: Proper insulation on steam lines and edible oil production equipment prevents heat loss, reducing the energy needed to maintain the desired temperatures.

(3) Use waste heat for steam generation: Consider using waste heat from the process to generate steam, reducing the need to use external energy sources for steam production.

4. Improve Cooling Systems

(1) Use energy-efficient cooling systems: In processes like oil filtration or cooling of refined oil, use energy-efficient cooling methods such as evaporative cooling towers or water-cooled chillers instead of air-cooled systems.

(2) Optimize cooling water usage: Reduce the energy required for cooling by optimizing water flow rates and cooling cycles to minimize the need for excess refrigeration or cooling.

5. Energy Management and Monitoring

(1) Implement energy management systems: Use EMS to track energy consumption in real time, identify areas of excessive energy use, and implement corrective actions. These systems can help you identify inefficiencies and allow for continuous monitoring.

(2) Use energy-saving modes: Many modern edible oil production equipment offer energy-saving modes or standby modes during periods of low activity or idle time. Make sure these features are utilized to reduce unnecessary energy consumption.

6. Optimize Maintenance Practices

(1) Regular maintenance of edible oil production equipment: Proper maintenance of edible oil production equipment, such as ensuring that motors, pumps and bearings are lubricated and operating smoothly, reduces friction and energy losses. Poorly maintained edible oil production equipment often requires more energy to operate.

(2) Minimize downtime: Scheduled maintenance reduces the risk of breakdowns and ensures that edible oil production equipment run at their optimal efficiency.

 

7. Improve Raw Material Processing

(1) Pre-treatment raw materials: Properly pre-treatment raw materials (such as cleaning, crushing, softening, flaking, puffing, cooking, drying seeds, etc) to reduce the energy needed during edible oil production. For example, drying seeds at the right temperature will prevent energy overuse in subsequent processes.

(2) Use optimized oilseed processing: Implement optimized methods for cracking and shelling raw materials, which improves extraction efficiency and reduces the need for excess energy during pressing and extraction.

 

8. Employee Training and Awareness

Train employees on energy-saving practices: Ensure that operators and maintenance staff are well-trained on energy-efficient operations and understand the importance of energy conservation. Small behavioral changes, like turning off idle edible oil production equipment, can make a significant difference in energy use.

In summary, by integrating these strategies into your edible oil production process, you can effectively reduce energy consumption when using edible oil production equipment, lower costs, and minimize your environmental footprint. If you have any other questions about how to reduce the energy consumption when using edible oil production equipment, please consult Henan Glory Company. We can not only provide you with professional advice but also recommend the right edible oil production equipment for you.

 

 

 

 What are the necessary machines for efficient peanut oil production?

 

Peanut oil, known for its flavor, nutritional value and culinary versatility, is extracted through a meticulous production process that relies on specialized peanut oil production machine. Efficient peanut oil production requires a suite of peanut oil production machine to handle all stages of the process, from cleaning the peanuts to extracting the peanut oil. In this article, we’ll explore the necessary machines for efficient peanut oil production, highlighting their functionality and importance in ensuring a high-quality end product.

1. Peanut Shelling Machine

The first step before getting peanut oil is to shell the peanuts, which is a key step in efficient peanut oil production. Take Henan Glory Company as an example, their peanut shelling machines are carefully designed to effectively separate the peanut kernels from the shells while minimizing damage to the peanut kernels. In addition, with adjustable settings, they can handle different varieties of peanuts to ensure high-quality shelling rates. Well-shelled peanut kernels are the basis for efficient peanut oil production, as damaged peanut kernels will result in reduced oil yield and poor oil quality.

 

2. Peanut Cleaning Machine

Before any processing, peanuts need to be thoroughly cleaned. Common peanut cleaning machines include vibrating cleaning screen, magnetic separator and stone remover. The use of these three peanut cleaning machines can remove the remaining roots, stems, leaves, soil, sand and metal impurities in peanuts. They can ensure that the peanuts entering the subsequent processing steps are clean, which is crucial to the quality of the final oil product. The use of peanut cleaning machines can not only increase the oil yield, but also improve the purity and taste of peanut oil.

 

3. Peanut Crushing Machine

Using a peanut crushing machine to crush the peanuts into small pieces increases the surface area of the peanuts, making it easier for us to press and improve the oil yield. Secondly, it can also better control the size of the peanut particles, ensuring that the peanut oil pressing process is more uniform and efficient.

 

4. Peanut Flaking Machine

After crushing, the next vital step is flaking. The peanut flaking process requires the use of a peanut flaking machine, which usually consists of two counter-rotating rollers or discs with an adjustable gap between them. As the peanut kernels pass through, they are flattened into thin flakes, thereby increasing the surface area of the peanuts. The larger surface area allows for better penetration of solvents (in the case of solvent extraction) or more efficient application of pressure during mechanical pressing. It also promotes better heat transfer during subsequent steaming and roasting, ensuring that the peanut material is cooked more evenly.

 

5. Peanut Roasting Machine

Peanut roasting machine plays a crucial role in efficient peanut oil production. Roasting gives peanut oil its unique flavor and aroma, further changes the physical and chemical properties of peanuts, improves the oil holding capacity and makes the oil easier to separate during the peanut oil pressing process. It is worth mentioning that the peanut roasting machine manufactured by Henan Glory Company can more stably control the moisture and temperature of peanuts, ensuring that the peanuts are always in the most suitable state for pressing.

 

6. Peanut Oil Pressing Machine

The peanut oil press machine is at the heart of efficient peanut oil production. Generally speaking, there are two types of peanut oil press machines for mechanical pressing method. One is a hydraulic peanut oil press machine, which uses high pressure to squeeze out the oil. The other is a screw peanut oil press machine, which has a rotating screw that applies pressure and pushes the flaked peanuts through a perforated barrel to separate the oil from the solid residue (peanut cake). For this, I recommend Henan Glory Oil Engineering Co., Ltd., a manufacturer specializing in the production and manufacturing of efficient peanut oil production machines, which can provide you with a series of efficient peanut oil press machines, such as hydraulic peanut oil press machines, screw peanut oil press machines, peanut oil press machine with filter and automatic temperature control integrated penaut oil press machines. These peanut oil press machines are designed with advanced pressing technology to achieve high oil extraction rates. They are made of high-quality materials to ensure durability and stable performance. Whether you are operating a small or large efficient peanut oil production line, the peanut oil press machines produced by Henan Glory can meet your production needs and maximize your profit margins.

 

7. Peanut Oil Filtering Machine

The peanut oil filtering machine is of utmost importance in efficient peanut oil production. After the peanut oil is extracted, it contains various impurities such as suspended solids, mucilage and residual meal particles. These impurities not only affect the appearance of the peanut oil, making it turbid, but also reduce its shelf life and quality. The peanut oil filtering machine can be used to remove these impurities, ensuring that the final peanut oil product is clear and bright. Common peanut oil filtering machines include plate and frame filter and leaf filter.

 The above are the necessary machines for efficient peanut oil production. Each piece of peanut oil production machine plays a vital role in ensuring stable quality, maximizing yield and maintaining food safety standards. By investing in state-of-the-art peanut oil production machines and adhering to strict operating procedures, producers can provide high-quality peanut oil that meets the needs of consumers and industry. If you want to start a efficient peanut oil production business or want to invest in efficient peanut oil production machines, welcome to consult Henan Glory Company that can not only provide you with these individual peanut oil production machines, but also provide turnkey solutions for your efficient peanut oil production plant. Their team of experts will work with you to design a efficient peanut oil production line that suits your specific production scale, budget and quality requirements.

 Complete list of peanut oil production units

 

The complete list of peanut oil production units includes raw material selection, pretreatment, pressing or solvent extraction, refining and packaging. Each step is crucial and directly affects the quality and health value of the final product.

(1) Raw material selection and pretreatment:

The first part of the complete list of peanut oil production units is pretreatment. High-quality peanut oil is inseparable from high-quality peanut raw materials. After multiple cleaning and screening, impurities and skins are removed to ensure the purity and quality of peanuts.

 

(2) Pressing and solvent extraction:

Our company uses modern pressing and solvent extraction technology to extract the essential oils from peanuts. The press we use adopts high-efficiency and low-temperature pressing technology, which can retain the natural nutrients in peanuts to the greatest extent, reduce heat loss, and ensure the fresh taste of peanut oil.The pressing process retains more natural nutrients, while the solvent extraction process can increase the oil extraction rate and effectively remove moisture and impurities from peanuts. Our solvent extraction technology can effectively improve the oil extraction rate and minimize the impurities remaining in the oil to ensure the purity of the oil.

 

(3) Refining:

The third part of the complete list of peanut oil production units is refining. Refining is a key step to remove impurities, odors, pigments and other unnecessary components in peanut oil. Our company uses advanced refining equipment to make peanut oil clearer and more transparent, with better taste and in line with health standards through deodorization, decolorization, deacidification and other treatments.

(4)Packaging:

After the refined peanut oil is strictly inspected for quality and packaged in accordance with national and industry standards. We ensure that every bottle of peanut oil is safe, hygienic, and maintains its freshness and quality for a long time.

Above is the complete list of peanut oil production units. Technology and equipment of peanut oil production units In the production process of peanut oil, advanced equipment and technology play a vital role. Our company has first-class production equipment and technical team, which can ensure that every process is refined and the quality of the oil is stable.

 Soybean oil solvent extraction process: a comprehensive guide

 

The soybean oil solvent extraction process is a widely used method for extracting oil from soybeans, offering high efficiency and yielding a high-quality product. Solvent extraction is a chemical process that separates oil from soybean flakes using a solvent, typically n-hexane. This method is preferred for its ability to extract up to 99% of the oil content, making it more efficient than mechanical pressing. The process is widely used in the edible oil industry due to its scalability and cost-effectiveness. This comprehensive guide for soybean oil solvent extraction process outlines the key steps involved in the soybean oil solvent extraction process, highlighting the principles, equipment, and considerations for optimal production.

1. Key Steps Soybean Oil Solvent Extraction Process

Before extraction, soybeans undergo several preparatory steps:

Cleaning: To remove the impurities like dust, straw, stone and iron impurities in soybeans, including cleaning sieve, de-stoner and magnetic separator.

Crushing: To crush soybean into pieces, making it easier for softening, cooking, pressing or solvent extraction.

Softening: To adjust the temperature and moisture of soybean.

Flaking: To destroy the cell of soybeans, for higher soybean oil yield. Cooking: To cook the flakiness, and make it better for getting oil out.

The prepared flakes are fed into an extractor, where they come into contact with the solvent (usually n-hexane). The extraction process involves the following stages:

Extraction: The solvent percolates through the flakes, dissolving the oil and forming a miscella (oil-solvent mixture).

Draining: The miscella is drained from the flakes, leaving behind defatted flakes.

Desolventizing: The defatted flakes are heated to remove residual solvent, resulting in soybean meal, a valuable byproduct used in animal feed.

Evaporation: The miscella is heated to evaporate the solvent, which is then condensed and recycled.

Stripping: The remaining oil is stripped of any residual solvent using steam, ensuring the final product is solvent-free.

Solvent Recovery: The recovered solvent is condensed and recycled back into the extraction process, minimizing waste and reducing operational costs.

2. Equipment Used in the Soybean Oil Solvent Extraction Process

Extractor: A large vessel where the solvent and flakes interact (e.g., rotary, basket, or belt extractors).

Evaporator: Used to separate the solvent from the miscella.

Stripper: Removes trace amounts of solvent from the oil.

Condenser: Condenses the evaporated solvent for recycling.

Desolventizer-Toaster (DT): Processes the defatted flakes to remove solvent and produce soybean meal.

3. Key Considerations for Optimal Extraction

Solvent Selection: N-hexane is the most common solvent due to its high efficiency and low boiling point, but alternatives are being explored for environmental and safety reasons.

Temperature Control: Proper temperature management is crucial to prevent solvent loss and ensure efficient extraction.

Safety Measures: Solvent extraction involves flammable materials, so strict safety protocols must be followed to prevent accidents.

Environmental Impact: Efforts should be made to minimize solvent emissions and recycle waste products.

4. Advantages of Soybean Oil Solvent Extraction

The soybean oil solvent extraction process is a highly efficient and widely adopted method for producing edible oil and soybean meal. By following the outlined steps and considerations, manufacturers can optimize their operations, ensuring high yields, product quality, and environmental sustainability. As technology advances, the industry continues to explore greener solvents and more efficient processes to further enhance the extraction process. However, it should be noted that soybean extraction oil contains impurities and substances harmful to the human body. It needs to be refined to remove impurities and harmful substances.

Henan Glory is engaged in the design and manufacturing of soybean oil solvent extraction equipment, selling directly at factory prices. It can provide soybean oil solvent extraction equipment with different processing capacities and can customize equipment of different models and processing capacities for customers. The oil solvent extraction equipment of Henan Glory has exported to dozens of countries, and the feedback from customers are all very good. At the same time, Henan Glory has several engineers with more than ten years, who can provide customers with the best quality service and the most complete solution. If you want to learn more about soybean oil solvent extraction process and soybean oil solvent extraction equipment , please feel free to contact us, and we will be happy to serve you!