The Ultimate Comparison: Batch vs. Continuous Cooking Oil Refining Systems

In the ever-evolving world of cooking oil processing, choosing the right cooking oil refining system is crucial for efficiency and quality of cooking oil production. Taking Henan Glory Oils & Fats Engineering Co., Ltd. as an example, this article conducts a ultimate comparison of batch and continuous cooking oil refining systems to help you make an informed decision.

1. Processing Capacity:

Batch Cooking Oil Refining Systems: Generally used for ≤20TPD cooking oil refining.

Continuous Cooking Oil Refining Systems: Generally used for 5-30TPD semi continuous cooking oil refining, or used for ≥ 30TPD fully continuous cooking oil refining.

 

2. Principle & Process:

Batch Cooking Oil Refining Systems: The refining process of the batch cooking oil refining system is carried out in batches, that is, the crude oil is processed in batches. The processing time of each batch of oil is relatively long because it is necessary to wait for the previous batch to be processed before the next batch. This method allows for meticulous control of each refining stage, including degumming, deacidification, decolorization and deodorization. The flexibility of batch cooking oil refining makes it ideal for small-scale operations or the production of multiple oils. Operators can easily adjust process parameters to meet specific quality standards or customer preferences.

Continuous Cooking Oil Refining Systems: The refining process of the continuous cooking oil refining system is continuous, and crude oil is continuously fed into the cooking oil refining equipment for processing. The crude oil is transported to each refining link through pipes and pumps to achieve continuous operation. Its high degree of automation minimizes human errors and ensures consistent product quality. It is worth noting that the degumming, deacidification and decolorization parts in semi-continuous cooking oil refining are batch, and the deodorization process is automated.

3. Advantages:

Batch Cooking Oil Refining Systems:

(1) Flexibility: Batch cooking oil refining systems allows for greater flexibility in terms of oil types and refining conditions. Different oils with varying degrees of degradation can be refined simultaneously, adjusting parameters as needed.

(2) Quality Control: Since each batch is processed individually, there is less risk of contamination or quality variation between batches. It's easier to monitor and control the cooking oil refining process, ensuring consistent quality output.

(3) Lower Initial Investment: Batch cooking oil refining systems setups generally require less initial capital investment compared to continuous cooking oil refining systems, making them accessible to smaller operators.

Continuous Cooking Oil Refining Systems:

(1) High Efficiency: Continuous cooking oil refining systems significantly reduce processing time per unit of oil, enhancing cooking oil productivity and throughput, and reducing cooking oil refining systems downtime.

(2) Energy Efficient: By minimizing heat loss between stages, continuous cooking oil refining systems conserves energy, reducing operational costs and environmental impact.

(3) Scalability: Continuous cooking oil refining systems are easily scalable, are designed for large-scale production, accommodating large volumes of oil with consistent quality, ideal for industrial-scale operations.

4. Disadvantages:

Batch Cooking Oil Refining Systems:

(1) Time-Consuming: The sequential nature of batch cooking oil refining means that each step takes time, leading to longer overall cooking oil times per batch.

(2) Energy Intensive: Frequent heating and cooling cycles in batch cooking oil refining systems consume more energy, increasing operational costs and environmental footprint.

(3) High Operational Costs: The need for frequent cleaning and setup between batches can increase operational costs.

Continuous Cooking Oil Refining Systems:

(1) Higher Initial Cost: Setting up a continuous cooking oil refining systems requires substantial upfront investment in specialized cooking oil refining equipment and infrastructure.

(2) Complex Maintenance: The complexity of continuous cooking oil refining systems necessitates skilled personnel for operation and maintenance, adding to labor costs.

(3) Less Flexibility: Once set up, continuous cooking oil refining systems are optimized for a specific range of oil types and qualities, offering less flexibility in processing variations compared to batch cooking oil refining systems.

 

5. Main Cooking Oil Refining Equipment:

Batch Cooking Oil Refining Systems:

Main cooking oil refining equipment includes refining tank (or alkali refining tank), bleaching tank, deodorizing tank, filter, vacuum pump, thermal oil furnace, etc., and the selection and deployment of certain equipment will be based on actual conditions (such as investment amount, customer requirements).

Continuous Cooking Oil Refining Systems:

Main cooking oil refining equipment includes crude oil filter, plate heat exchanger, centrifugal mixer (or multi-effect mixer), acid reaction tank, alkali reaction tank, disc centrifuge, high-position clay tank, oil-soil premixing tank, blade filter, spiral plate heat exchanger, thermal oil heater, deodorization tower, fatty acid collector, fatty acid circulation tank, cooler, thermal oil furnace system, etc.

In conclusion, when choosing between batch and continuous cooking oil refining systems, it is essential to consider your production scale, product diversity and quality requirements. Batch cooking oil refining systems offer precision and flexibility, making it ideal for small-scale operations or when producing a variety of oil types. Continuous cooking oil refining systems, on the other hand, excel in efficiency and scalability, making them the perfect choice for large-scale cooking oil production.

If you have additional questions about the ultimate comparison of batch and continuous cooking oil refining systems, feel free to contact Henan Glory Company! Our team of experts can help you evaluate your cooking oil production requirements and recommend the most appropriate cooking oil refining solutions.

 

 

 

 How to maintain cooking oil making machines?

 

As a key machine in cooking oil production, maintaining cooking oil making machines is essential for ensuring optimal performance, extending the lifespan of the machine, and maintaining high oil quality. This article will systematically introduce the daily maintenance methods of cooking oil making machines to help operators master the correct maintenance methods and ensure efficient and stable operation of the machine. Here are some key maintenance steps to keep the machines running smoothly:

1. Regular Cleaning

The first maintenance method of cooking oil making machines is regular cleaning. Regular cleaning is essential to prevent the buildup of oil residues, which can affect both machine efficiency and the quality of the oil. After every batch, thoroughly clean the press chamber, oil outlet, and other parts of the machine where oil may accumulate. For screw presses, clean the screw shaft and barrel regularly to avoid clogging. Filters and screens used for separating impurities should be cleaned after each batch to avoid blockages. Then use food-grade and non-toxic cleaning agents to avoid contamination of the oil.

2. Lubrication of Moving Parts

Proper lubrication is key to ensure that all moving parts of the cooking oil making machine function smoothly and reduce wear and tear. Ensure the screw press is properly lubricated to prevent friction and wear. Use the manufacturer-recommended lubricant for the screw, shaft, and other moving parts. Check the bearings on the motor and other moving parts regularly. Apply grease or oil as recommended by the manufacturer. If the machine uses rollers or other similar parts, lubricate them to maintain smooth operation.

3. Check and Maintain Seals and Gaskets

Another maintenance method of cooking oil making machines is to regularly check and maintain seals and gaskets. Seals and gaskets play a critical role in preventing oil leakage and ensuring the proper functioning of the machine. Check the seals and gaskets regularly for signs of wear, cracking, or leakage. If any seals are damaged, replace them promptly to avoid oil leakage and to maintain oil quality. Ensure that the seals around the oil outlet are intact to prevent any oil from leaking out.

 

4. Monitor Pressure and Temperature Settings

Correct pressure and temperature are critical for efficient oil extraction. Regularly monitor and adjust settings as necessary. For hydraulic presses, check the pressure regularly. If the pressure is too high or too low, the oil yield may be affected, and the machine may experience increased wear. For hot-press machines, ensure that the press chamber is heated to the correct temperature. Use a thermometer to monitor the temperature regularly. Henan Glory's temperature control oil press is equipped with an automatic temperature control system, which can adjust the oil to the most suitable temperature and humidity for pressing, effectively improving the oil yield of the cooking oil press.

5. Inspect and Replace Worn Parts

As a professional cooking oil making machine manufacturer, Henan Glory Company can tell you that this is a point that cannot be ignored in the maintenance of cooking oil making machines. The continuous use of cooking oil making machines can lead to wear and tear on various parts, which can affect performance and oil quality. Inspect the screw and barrel for wear. These parts can wear out over time, leading to reduced oil extraction efficiency. Replace them if necessary. Regularly inspect the filters for damage or clogging. Worn-out filters can reduce the quality of the oil produced and decrease efficiency. Ensure the motor is running efficiently. If you notice any unusual noise or reduced power, inspect the motor for issues such as worn brushes or faulty components.

6. Monitor Oil Quality

Maintaining the quality of the oil is just as important as maintaining the machine. Poor-quality oil can cause more damage to the machine over time. Ensure that the oil extracted is clean and free of contaminants such as foreign particles. If the machine includes a filtration system, regularly check and clean it to prevent oil contamination and to improve oil quality. After extraction, make sure to properly separate the press cake from the oil to avoid contamination.

 

7. Safety Checks

Ensure that safety measures are followed to prevent accidents and machine damage.

Check electrical components: Regularly inspect electrical wiring, fuses, and circuits for any signs of damage or wear. Ensure the control panel is functioning properly, with no malfunctioning buttons, switches, or displays. Ensure the machine is located in a well-ventilated area to avoid overheating, especially for hot-press machines.

8. Storage and Protection

Proper storage of the machine can prevent damage, especially when it's not in use. Store in a dry place: If the machine is not being used for an extended period, store it in a dry, clean environment to prevent rust and corrosion.Use covers for important components like the motor and heating elements to prevent dust or dirt accumulation. This is a relatively simple maintenance method of cooking oil making machines, but it is very important.

By following these maintenance methods of cooking oil making machines, you can improve the efficiency and longevity of cooking oil making machines. Regular cleaning, lubrication, calibration, and part replacement are key to keeping the machine in optimal condition. Additionally, handling raw materials properly and ensuring the oil quality is maintained will further contribute to better performance. As a professional cooking oil making machine manufacturer, Henan Glory Company designs and manufactures cooking oil making machines from the user's perspective, which are not only beautiful in appearance but also easy to operate. We can also answer all kinds of professional questions about cooking oil making machine for you, and can also provide customized services according to your requirements, and provide you with cost-effective products.

 

 Why more and more people choose to process edible oil by pressing?

 

When it comes to producing high-quality edible oil, manufacturers are often faced with a critical decision: pressing or solvent extraction? While both methods are widely used in the industry, pressing has increasingly become the preferred choice for those who value purity, safety, and environmental sustainability.

Pressing: The Natural, Safe, and Efficient Method

Mechanical pressing, also known as cold or hot pressing, uses physical force to extract oil from oilseeds without the use of chemicals. This method preserves the natural flavor, color, and nutritional value of the oil, making it especially ideal for premium edible oils such as sunflower, sesame, and peanut oil. Unlike solvent extraction, which uses hexane and requires further refining, pressing produces clean, unrefined oil that meets food-grade standards with minimal processing.

 

Why Choose Pressing Over Solvent Extraction?

1. Chemical-Free Process – Pressing avoids the use of harmful solvents, ensuring a healthier, more natural end product.

2. Environmentally Friendly – With no chemical residues and lower energy consumption, pressing is a greener alternative that aligns with sustainable production goals.

3. Simpler Equipment and Lower Investment – Pressing machinery is less complex and more cost-effective to maintain than solvent extraction systems.

4. Better for Small and Medium Enterprises – For businesses aiming for high-quality oil production without massive infrastructure, pressing offers an efficient and reliable solution.

Your Trusted Partner in Oil Pressing Technology

At Doing holdings, we specialize in designing and manufacturing advanced edible oil pressing lines tailored to your production needs. Our equipment ensures maximum yield with minimal waste, easy operation, and long-lasting durability. Whether you're starting a new oil mill or upgrading your existing facility, our expert team is here to support you from installation to operation.

Choose pressing – the clean, natural, and profitable path to edible oil success. Contact us today and discover how we can help elevate your oil production business.

 共同的瓶颈问题，在棕榈油生产线和如何消除他们 

 

棕榈油生产线可能会遇到几个共同的瓶颈 这可能会影响生产力和效率。 这里是他们中的一些 相应的解决方案：

1. 棕榈果接收和存储：

瓶颈：

不足 棕榈果的处理和储存设施可能导致棕榈果 损坏和恶

化，影响到棕榈油产品质量和产量。 此外， 过熟的或成熟的棕榈果，也可能发生如果他们 不是处理在一个及时的方式进行。 烂熟或被宠坏的然后才能减小了 棕榈油效率，并增加废物。

 

方案：

(1) 升级棕榈果的接收区，以确保适当处理 设备是在地方，比如输送带和排序的机器， 减少的物理损害。

(2)实行严格的存货 管理跟踪系统的抵达和储存时间棕榈果实， 并优先处理的水果基于他们的成熟度。

2. 棕榈果消毒和灭消化：

瓶颈：

效率低下 消毒可能会导致不完全破坏的细胞壁， 减少提取效率的棕榈油。 此外，问题 与棕榈果的消化过程，例如不正确的温度或者 时间控制，可能导致棕榈油的质量。

 

方案：

(1) 定期保养和校准棕榈果消毒，并消化 设备，确保准确的温度和时间控制。

(2)在火车运营人遵循的标准作业程序严格。

(3) 考虑升级到更加先进的杀菌技术，例如 高压蒸汽消毒，以提高效率的细胞 墙面破坏。

3. 棕榈油提取：

瓶颈：

效率低下 提取在棕榈油压和澄清阶段导致 较低的石油产量，增加处理成本，并更高的废物 代。 此外，堵塞的过滤器或贫穷的执行棕榈油 生产设备导致可以减少提取效率和油 质量。 不充分的压力、不适当温度控制在 压制、以及磨损的新闻部件都可以导致较低的 石油产量。

 

方案：

(1) 替换过时的螺棕榈油压机以高效率的棕榈油 expellers或自动化系统的压力最大的棕榈油。 它是 值得一提的是，南荣耀公司的棕榈油不仅按下 高油效率，但也有一个使用寿命长。 有各种各样的处理能力对于你的选择。

(2)经常清洗和维护的棕榈油生产的设备，包括过滤器和棕榈油机。

(3)维持一个战略储备的关键零部件(例如，按螺钉、锅炉组成)，以减少维修导致时间。

(4)优化的棕榈油生产工艺的参数，根据的特点棕榈果实。

(5)考虑使用先进的棕榈油生产技术，提高棕榈油生产效率和质量。

 

4. 能源和水的浪费

瓶颈：

棕榈 石油生产是能源密集型的，严重依赖汽， 电力和水。 低效率的使用增加成本和碳 足迹。

方案：

(1)安装太阳能电池板、生物物质锅炉或废物变能源系统，以抵消化石燃料的依赖。

(2)捕获的废物的热量从棕榈果灭菌器、烘干机和炼油厂的预热水或产生蒸汽。

 

(3)重用水的过程，以减少淡水消耗。

(4)采取紧凑、高效率的棕榈油生产的设备，以尽量减少能源使用每单位的产出。

在摘要、共同的瓶颈问题，在 棕榈油生产线 涉及多个阶段。 如果你想要消除的瓶颈 问题在棕榈油生产线，请随时联系河南 荣耀公司(与海外分支和仓库在尼日利亚)学习 更多关于我们的棕榈油生产线的瓶颈以及我们如何解决方案 可以帮助你实现你的棕榈油生产的目标。

 How to improve the oil yield of the cooking oil pressing process?

 

烹饪用油压制过程是一种相对常见的方法 提取烹饪油。 在这个烹饪油压过程中，如何 提高石油产量的烹调用油压制过程是最大的 有关问题的客户。 作为一个制造的烹调用油压 机，河南荣耀公司知道我们客户的需求 有效的生产，并致力于提供客户 全面的技术支持和解决方案，以帮助客户增加 石油产量，同时降低生产成本。 因此，如何提高石油 产量的烹调用油压的过程？ 以下几点是 至关重要的。

优化的选择和预处理的原材料

选择 高质量的油籽：质量的油籽是主要因素 确定石油的产量。 高质量的油籽不仅拥有高高的 石油的内容，但还必须均匀地分布的石油，这有助于 提高石油产量的效率。 选择新的和成熟的油种子，这样的 如大豆、花生、油菜籽等， 将直接影响石油 产量在压制的进程。

合理的预处理的油 种子：通过适当的预处理过程，例如清洗， 除杂，并且干燥、油压的效率可以 有效的改善。 尤其是当供暖和软化石油， 使用合理的温度和湿度控制将有助于激活 石油在石油和增加石油产量。 河南荣耀公司 为客户提供专业的石油种子加工设备 确保石油压制的效率是改善从源。

 

精确地控制压制过程参数

正确 调整压制温度：在过程的紧迫食用油， 控制的压制温度是非常重要的。 太低 温度将导致不完全释放的石油和影响的油 收率；同时也高温度下可能会引起氧化或燃烧的油 和降低石油的质量。

优化紧迫的时间和压力： 调整工作压力及时的新闻，以实现的最好 平衡。 适当地增加紧迫的时间和压力将帮助 提高油挤压的速度，但时间太长或太高 压力可能造成损害的油或降低石油的质量。

逐渐的 按次级紧迫的:在实际的生产方法，该方法的 分级，按可以有效地提高石油产量。 之后的第一个 压迫、残余石油，可以按下第二次提取 更多的石油从油。 通过分级紧迫和二级紧迫， 石油产量可以达到最大化以实现最佳经济效益。

 

选择有效的压制机

先进的 按技术和机：选择高效和稳定的压 机器可以极大地提高了效率的提取石油。 的 高级榨机提供河南荣耀公司使用 高质量的材料和智能控制系统，以确保 效率和稳定性的压制过程和最大限度地油 产量的石油。

定期维护和护理的机： 工作条件的机的直接影响石油产量。 定期检查、清洗和维修的机和及时的 更换老化的部分可以有效避免机械故障， 确保高效率操作压制过程，从而提高 石油产量的烹调用油压的过程。

加强石油残余物处理和恢复石油

合理的 处理石油残余物：在压制过程中，石油残余物是一个 不可避免的副产品。 通过合理的石油残余物处理方法， 残留的油可以恢复，它可以有效地改善 总体石油收益。 有效的石油残余物治疗提供机 通过河南荣耀公司能够增加石油回收率在油 残留物和确保最大限度地利用每一滴油。

优化 石油回收系统：优化石油回收系统和 提高油恢复效率不仅可以增加石油产量， 但也减少石油废物和降低生产成本。

 

加强员工培训和技术指导意见

提高 雇员工作能力：技术一级的运营商直接 影响到生产效率和生产石油的产量。 通过提供专业的 培训和提高他们的理解和操作 能力的紧迫的过程中，我们可以更好地处理各种 问题是在生产和确保顺利进行 生产过程。

经常技术支持和咨询： 河南荣誉公司将定期提供技术支持 客户、回答问题时遇到的生产过程中，帮助 客户不断优化生产工艺和机器使用， 并进一步提高石油产量。

提高石油产量的 烹调用油压 过程是一个有系统的项目，涵盖的所有方面，从原材料 选择机器的维护，从工艺参数的技术 支持。 河南荣耀公司致力于帮助每一位客户 提高生产效率，降低成本并实现可持续 发展与专业设备、科学和进程 定制的技术服务。

 How much it will cost to make and install 20TPD palm oil processing plant in Nigeria?

 

Building a 20TPD (20 tons per day) palm oil processing plant in Nigeria involves equipment procurement, plant construction, installation and commissioning, personnel training and other aspects. Below we analyze from multiple aspects to help you fully understand the investment cost.

1. Equipment procurement costs

To build a modern palm oil processing plant, you first need to purchase advanced palm oil processing equipment. The main equipment of a 20TPD processing plant includes: palm fruit pressing production line, refining production line

The equipment has different processing capacity per hour and different prices, which need to be determined according to the specific requirements of the customer. If the palm processing plant works 12 hours a day, it is equivalent to a 2-ton palm production line per hour. The equipment procurement cost is about 150,000 to 220,000 US dollars. The specific price will vary depending on the equipment configuration.

2. Factory construction and installation costs

When building a 20TPD palm oil processing plant in Nigeria, you need to consider the construction cost of the factory building. This includes the construction of the factory building, installation foundation, power supply facilities, drainage system and other infrastructure construction. In addition, the transportation, installation and commissioning of equipment is also an expense that cannot be ignored. This expense includes the transportation, installation, commissioning of equipment and on-site support of professional technicians. All of these need to be determined according to local actual conditions.

3. Raw materials and operating costs

In the process of operating a 20TPD palm oil processing plant in Nigeria, the cost of raw materials is a continuous expense. Nigeria is a major palm oil producer, and the purchase of palm fruit is relatively convenient. The cost of purchasing raw materials accounts for a large proportion of the overall operating cost, usually about 40%-50% of the total cost each year. In addition, energy costs (such as electricity, steam and fuel) are also an important part of operating costs. The power supply situation in Nigeria is relatively complicated, so in order to ensure the continuous operation of the processing plant, investors may need to consider backup power equipment (such as generators).

4. Personnel training and management costs

After building a processing plant, you also need to hire and train a group of technical workers and managers. Technical workers are responsible for operating equipment and performing daily maintenance, while managers are responsible for production scheduling, quality control, etc.

Investing in a 20TPD palm oil processing plant in Nigeria requires a large initial investment, but as market demand continues to grow, this investment will bring considerable returns. Henan Glory Company can formulate suitable palm oil processing equipment for you according to your production capacity, which can not only ensure the quality of palm oil, but also save your production cost. If you need more information about the palm oil production line equipment, please feel free to contact us.

 

 

What do I need to do to import palm oil making machines from abroad to Zambia?

Importing palm oil making machines from abroad to Zambia can be a complex process, but with proper planning and understanding of the requirements, it can be a rewarding investment. The step of importing palm oil making machines to Zambia includes research the palm oil making machine suppliers, understand import regulations, arrange payment shipping, and clear customs. Here is a detailed guide from Henan Glory on the steps you need to take to successfully purchase palm oil making machines from overseas:

1. Research Suppliers and Request Quotations

The first step in importing palm oil making machines is to research and identify reputable suppliers or manufacturers abroad. You can start by searching for suppliers online, attending trade fairs or exhibitions, or seeking recommendations from industry associations.

Once you have shortlisted potential suppliers, it is essential to verify their credentials. Check their reputation, years of experience, client testimonials, and certifications to ensure they are reliable and trustworthy.

Contact the selected suppliers and request detailed quotations for the palm oil making machines you are interested in. Provide detailed specifications and quantities to get accurate pricing information. You can also ask for product catalogs, technical specifications, and any certifications or quality standards the machines adhere to. Ensure that the quotations include specifications, pricing, delivery terms, payment terms, and any additional costs such as shipping, insurance, and customs duties.

Henan Glory as a top palm oil making machines manufacturer and supplier in China, which has been developed for more than 10 years, and helped many customers establish their palm oil making factory. We can design palm oil making machines suitable for processing capacities according to the different needs of customers. The quality is guaranteed, the price is appropriate, and after-sales service is provided. For more information, please contact us online.

Palm oil making machines

2. Understand Import Regulations and Customs Duties

Before proceeding with the purchase, familiarize yourself with Zambia's import regulations, customs duties, and any specific requirements for importing machinery. You may need to obtain import permits, comply with quality standards, and pay applicable taxes and duties.

3. Arrange Payment and Shipping

After you are satisfied with the samples and have finalized the terms with the supplier, you can proceed to place the order. Sign a contract that clearly outlines all the terms and conditions of the transaction, including specifications, pricing, payment terms, delivery schedule, and warranty information. Coordinate with the supplier to arrange the shipment of the palm oil making machines to your destination. Choose a reliable freight forwarder or logistics company to handle the transportation and customs clearance process.

4. Customs Clearance

The fourth step in importing palm oil making machines is customs clearance. Once the palm oil making machines arrive in Zambia, they will go through customs clearance. You will need to provide the necessary documentation, such as the bill of lading, commercial invoice, packing list, import permits, and any other relevant paperwork. Pay the applicable customs duties and taxes to release the machines from customs.

5. Receive and Inspect the Goods

Once the palm oil making machines arrive at your location, conduct a thorough inspection to ensure that the machines are in good condition and meet the agreed specifications. Report any damages or discrepancies to the supplier immediately.

The above are all the steps for importing palm oil making machines from abroad to Zambia. Next, you can consider installation and operation. Henan Glory palm oil making machine supplier provides free installation guidance and operating training, which can help you quickly start the operation of your own palm oil making plant in Zambia. If you still have questions or want to know more about our machines, please feel free to leave a message.