What should be avoided during palm oil production to improve production efficiency and oil quality?

 

Are you struggling to achieve the best results in your palm oil production? If you want to improve palm oil production efficiency and oil quality, there are four points that you should be avoided during palm oil production: avoid using overripe or unripe fruit, avoid improperly sterilization process, avoid insufficient equipment maintenance and avoid excess water in oil. Next, Henan Glory Company will explain it for you in details.

1. Avoid Using Overripe or Unripe Fruit

Using overripe or underripe palm fruit can significantly reduce your oil yield and quality. Overripe fruits contain lower oil content and can introduce impurities, while underripe fruits may not release enough oil. Proper timing in harvesting is essential to ensure the freshest, most oil-rich fruits are used in palm oil production.

 

2. Avoid Improperly Sterilization Process

Skipping or improperly conducting the sterilization process can lead to extraction palm oil less a lot. Sterilization process will soften the palm fruits, making them easier to be pressed and extracted oil out. Improperly steaming may leave fruits too hard to process efficiently, or over-steamed will cause the palm fruit degraded. To avoid this, you should use reliable sterilizers that maintain consistent heat and steam distribution.

 

3. Avoid Insufficient Equipment Maintenance

Poorly maintained machinery can cause oil contamination, reduce efficiency, and increase downtime. Regular cleaning and servicing of your palm oil press, thresher, and clarifier are vital to ensure optimal performance. Routine maintenance prevents wear and tear from compromising your output.

4. Avoid Excess Water in Oil

One major issue in palm oil production is the presence of excess water. High water content can dilute the oil and reduce its purity, affecting its quality. Avoid overuse of water during the extraction and refining processes and ensure proper moisture control to preserve oil integrity.

 By avoiding these common pitfalls, you can maximize your palm oil yield, enhance palm oil quality, and ensure your palm oil production business remains competitive. Contact us today to learn more about how our palm oil production machinery helps you achieve high efficiency palm oil production!

 Edible oil plant design process

 

In the ever-evolving world of edible oil production, the design of an oil plant is crucial to ensuring efficiency, sustainability, and profitability. Henan Glory Oil & Fats Engineering Co., LTD, a leading expert in edible oil plant design, offers comprehensive solutions tailored to meet the unique needs of our clients. This article we will introduce the edible oil plant design process, including the following main parts.

Before making an edible oil plant design process, it is necessary to conduct a preliminary research. Considering market demand and potential profitability, it is crucial to determine the feasibility of establishing a cooking oil plant. Make market forecast, including market condition survey and product demand forecast, development trend and sales forecast. Design the main process flow of edible oil production, including considering the introduction of technology and edible oil equipment etc.

First, edible oil plant design process begins with a understanding of your specific requirements. Whether you are looking to build a new plant or upgrade an existing one, gather all necessary information. This includes details about the types of oil you plan to process, your production capacity, and any specific regulatory requirements you need to adhere to.

Second, it is critical to determine whether the chosen technology is appropriate. Technical feasibility directly impacts production efficiency and the quality of edible oil produced. Moreover, it significantly influences the selection of equipment for edible oil plant design. Opting for adaptable and easily maintainable technologies can reduce future maintenance costs and the risk of production interruptions. Edible oil plant design is related to the edible oil processing equipment you choose, so we need to talk about your basic requirements for equipment, like what kind of processing technology you prefer, and how many tons input edible oil seeds you plan to process per day, also what is the final oil you want to get, then our engineers can design suitable proposal for you.

 

Third, assessing the rationality of cost inputs is vital. The edible oil plant design process must consider factors such as edible oil equipment procurement, labor costs and operating expenses to ensure the return on investment and profitability of the project. When Henan Glory engineers design edible oil production equipment proposal for you, they will also provide the workshop size for you, then you can build factory accordingly, or if you already have land or factory, we can design according to your land size or situation, or we will give you advice about how to renovate your current factory in order to suit the edible oil production.

The above is a brief introduction to edible oil plant design process. If you want to know more information, please call us. Henan Glory engineers are very professional in edible oil plant design, and we have done many related projects for our clients, if you are interested in setting up edible oil production plant, please leave your messages here and our professional sales manager will contact you soon.

 What are the methods and equipment for vegetable oil solvent extraction?

 Vegetable oil solvent extraction uses an organic solvent extraction method to extract fats from the oil. Oilseeds are mixed with an organic solvent n-hexane, the solvent is compatible with oil and extracted, and then the solvent is removed by evaporation at high temperature to obtain vegetable oil. The vegetable oil solvent extraction method is characterized by high productivity and high efficiency. This is usually a widely used processing process in oil factories with a daily capacity of tens or hundreds of tons. The oil yield using vegetable oil solvent extraction method is high, and the residual oil content in the solvent extraction meal is low and of good quality, but due to solvent residues, the crude oil must be refined on vegetable oil refining equipment before it can be eaten. Equipment necessary for processing vegetable oil by extraction: pretreatment equipment and vegetable oil solvent extraction equipment.

 

Pretreatment equipment

First, with the help of vegetable oil cleaning equipment (vibrating screen, destoner, magnetic separator), impurities such as metal, sand and gravel mixed with oilseeds raw materials are removed. Then use the purified oilseeds raw materials to use a peeling and kernel removal machine-shell separation screen to separate them, the kernels and shells are separated. And then the oilseeds particles are pressed into germ sheets in the embryo press to increase the contact area between the vegetable oil and the oil press, allowing for better and faster oil extraction. Finally, the oilseeds germ slices are heated and steamed in a steaming wok to adjust the temperature and humidity to increase the oil yield rate.

 

Pre-pressing machine: vegetable oil is pre-pressed to obtain a portion of raw oil from oilseeds. In addition, meal with a high content of residual oil can be processed using vegetable oil solvent extraction equipment.

The vegetable oil solvent extraction equipment

Extraction system: Organic solvent is sprayed in the leaching device to dissolve together with the lubricant and turn into a mixed oil. Henan Glory can offer three types of vegetable oil solvent extraction equipment: horizontal rotary, ring and traction chain.

Wet flour desolventizing and drying system: The wet flour coming out of the extraction machine usually contains 25-35% solvent. The solvent in the flour is evaporated by steam heating in the steamer; the solvent can be reused after condensation, and the dried flour is easy to store for subsequent processing and use.

 

Mixed oil evaporation and distillation system: The mixed oil from the extractor and evaporator alternately passes through the evaporator and purifier alternately. The different boiling points of the solvent and grease are used to evaporate the solvent and separate the grease, thereby obtaining the extracted crude oil.

Solvent recovery system: The gaseous solvent evaporating from the equipment is condensed in the condenser and finally collected in the solvent tank to achieve the solvent recovery effect.

 

After processing on vegetable oil solvent extraction equipment by leaching, the residual amount of oil in the cake can be reduced, and the oil yield from oilseeds can be significantly increased. However, the use of the vegetable oil solvent extraction method for processing vegetable oil is usually suitable for vegetable oil producers with a raw material processing capacity of more than 20 tons per day. If the processing capacity is relatively small, it is recommended to use the vegetable oil pressing method for processing vegetable oil. This set of equipment is cost-effective and practical.

Regardless of whether vegetable oil is processed by pressing or solvent extraction, the resulting vegetable oil is actually crude oil that contains a high wax content, which affects the taste of vegetable oil. A set of vegetable oil refining equipment is also required for a series of degumming, deacidification, decolorization, deodorization and dewaxing processes. in order to meet the standards of sale and consumption in the market. Henan Glory Company has a variety of vegetable oil processing equipment design plans that can be tailored according to the actual needs of customers so that customers can choose from them.

 design and construction of screw palm oil press machines 

 

As one of the most important palm oil press machines, screw palm oil press machines have various models, common capacity 1tph, 5tph, 10tph, 15tph etc. The design and construction of screw palm oil press machines consider many aspects, such as versatile processing capacities, Dual Power Systems, Advanced Design Features, Material Quality ect. Henan Doing takes pride in our state-of-the-art screw palm oil press machines, designed to meet the diverse needs of the market. This article explores the design, construction, and benefits of our machines, tailored specifically for palm oil production.

Versatile Processing Capacities

Henan Doing screw palm oil press machines come in multiple processing capacities, starting from a minimum of 500 kg/h. This smaller model is ideal for small to medium-sized operations, allowing businesses to enter the palm oil market without significant upfront investment. For those requiring higher output, we also offer screw palm oil machines with processing capabilities of 1 ton per hour, 5 tons per hour, 10 tons per hour, and even 15 tons per hour.

Dual Power Systems

Understanding the varying energy availability across regions, Henan Doing screw palm oil press machines are equipped with two power system options: diesel and electric motors. This duality ensures that customers can select the most suitable power source based on their local infrastructure and operational preferences. Whether you are in a remote area with limited access to electricity or in an urban setting, our machines can adapt to your energy needs.

 

Advanced Design Features

One of the standout features of our 1-ton per hour screw palm oil press machine is its double screw design. This innovative configuration consists of two pressing screws that rotate in opposite directions, resulting in enhanced compression of palm fruits. This design not only improves extraction efficiency but also maximizes oil yield, making it a valuable asset for any palm oil processing operation.

Material Quality: Martensitic Stainless Steel

A crucial aspect of Henan Doing screw palm oil press machine's design is the use of martensitic stainless steel for the pressing screws. This material offers superior wear resistance compared to standard carbon steel found in many competing products on the market. As a result, our pressing screws have a significantly longer lifespan, reducing the frequency of parts replacement and, consequently, minimizing your operational costs. The durability of martensitic stainless steel translates into substantial financial savings over time. Fewer replacements mean less downtime, allowing your business to maintain productivity and profitability. With our screw palm oil press machine, you invest in long-lasting machine that supports your growth aspirations.

 At Henan Doing, we pride ourselves on the design and construction of screw palm oil press machines. Our commitment to quality and innovation ensures that our customers receive the best equipment for their palm oil processing needs. With our machines, you can achieve optimal production efficiency while minimizing costs and maximizing returns on your investment. Contact us today to learn more about how our screw palm oil press machines can help you elevate your palm oil production operations!

 Uncovering the machines used in palm oil production line 

 

Generally speaking, producing palm oil usually requires the use of state-of-the-art palm oil production machines to ensure the efficiency and quality of palm oil production. From the harvesting of palm fruits to the production of palm oil, every palm oil production machine plays a key role in the entire process. Next, I will uncover the palm oil production machines in palm oil production line to you one by one.

1. Harvesting Machines:

The initial step in producing palm oil is obtaining the raw materials, which you can do by using specialized palm fruit harvesting machines to collect fresh palm fruit bunches. These palm fruit harvesting machines not only carefully collect the palm fruit bunches, but also minimize damage to the trees, ensuring a sustainable harvest. But if you have already purchased fresh palm fruit bunches, this machine is not necessary.

 

2. Sterilizing Machines:

After harvesting the palm fruit bunches, a sterilizing machine is needed to sterilize the palm fruit bunches. This is conducive to the subsequent separation of the palm fruit from the bunches. It also softens the fruit, making it more conducive to palm oil production. In addition, the use of a sterilizing machine will also inhibit the increase in the content of free fatty acids in the palm fruit bunches, thereby better ensuring the quality of the crude oil.

3. Threshing Machines:

Following sterilizing, the fruit bunches are processed through threshing machines that separate the fruits from the stems. In view of different processing capacity, Henan Glory Company has specially designed three different threshing machines for you to choose from, they are 500kg/h palm fruit threshing machine, 1-2t/h palm fruit threshing machine and 15t/h palm fruit threshing machine. In addition, they also have the characteristics of low investment and high efficiency. You can choose them with confidence!

 

4. Digesting and Pressing Machine:

The digesting machines used in the palm oil production process can first stir and crush the palm pulp, thereby destroying the fiber structure inside the palm pulp, facilitating the subsequent pressing and helping to increase the final oil yield. Once pre-treated, the palm fruits enter palm oil pressing machines. These palm oil pressing machines extract the crude palm oil from the pulp. Advanced screw palm oil pressing machines are commonly used for this purpose, delivering high oil yields with minimal waste. In this regard, Henan Glory Company has specially designed two types of single screw palm oil pressing machines and double screw palm oil pressing machines according to customer needs. Among them, the single screw palm oil pressing machine is divided into two types according to the power of the motor and diesel. You can choose according to your budget and specific needs.

 

5. Filtration and Drying Machines:

Next, the resulting crude palm oil needs to pass through some filtering machines such as a rotary vibrating screen, clarification tank, grit tank, and plate and frame filter to remove various residual impurities in the oil. The drying machine is then used to clean the water in the oil under vacuum and evaporate it through stirring, and finally it can be directly pumped into the matching crude oil tank for storage.

6. Refining Machines:

If you want to get edible oil that meets national standards, you also need to refine crude palm oil to remove impurities and enhance its flavor, color, and stability. The palm oil refining machines include degumming, deacidification, decolorization, and deodorization units, all working in harmony to produce refined palm oil suitable for various applications.

7. Fractionation Machines:

Refined palm oil will solidify at room temperature, so the fractionation machine is needed to separate palm stearin and palm olein. The most common method is cooling crystallization. Palm olein is used for cooking oil and frying oil. Palm stearin is used for shortening, flour cakes, butter, soap and chemical products.

Henan Glory Oils & Fats Engineering Co., Ltd. sells various types of palm oil production machines. Our commitment to quality and sustainability ensures that every drop of palm oil produced meets the highest standards. If you want to learn more about our palm oil production machines, contact us now!

 

 How much workshop area is required for a 20tpd peanut oil processing line?

 

In the bustling world of agricultural processing, finding the right peanut oil processing machine and space for your peanut oil production needs is crucial. Henan Glory Oil & Fats Engineering Co., Ltd., a leading expert in the field, offers comprehensive solutions tailored to your specific requirements. If you're planning to set up a 20tpd peanut oil processing line, we're here to guide you through the entire peanut oil processing machines' installation process, ensuring optimal use of space and resources. Next, I will introduce you in detail the workshop area is required for a 20tpd peanut oil processing line.

First of all, you need to make it clear that the workshop area is required for the 20tpd peanut oil processing line needs to comprehensively consider the peanut pretreatment and pressing workshop area and peanut oil refining workshop area.

1. Peanut Pretreatment and Pressing Workshop:

 

(1) Peanut shelling area: This area is used to remove the shells of peanuts through a peanut shelling machine, thereby increasing the oil yield and reducing oil loss;

(2) Peanut cleaning area: This area is used to remove impurities such as solid metal and soil from peanuts through the peanut cleaning machine.

(3) Peanut crushing area: This area is used to reduce the size of peanuts through the peanut crushing machine to increase the surface area of the peanut.

(4) Peanut flaking area: This area is used to process the peanuts into flakes through the peanut flaking machine so that the crude oil can flow out more easily.

(5) Peanut cooking area: This area is used to adjust the temperature, humidity and internal structure of peanuts through peanut cooking equipment, so that the peanuts can reach a good state before pressing.

(6) Peanut oil pressing area: This area is used to press peanuts through a peanut oil press machine to extract peanut oil therefrom.

(7) Peanut oil filtering area: This area is used to remove impurities in crude peanut oil through peanut oil filtering.

The recommended area of the above peanut pretreatment and pressing workshop is 40m*12m*8m.

 

2. Peanut Oil Refining Workshop:

The 20tpd peanut oil processing line can be equipped with small scale peanut oil refining machine, including degumming, deacidification, decolorization and deodorization machines, to obtain edible peanut oil that meets national standards. And the recommended area of the peanut oil refining workshop is 20m*10m*8m.

 

In addition to the core peanut oil processing machine mentioned above, some auxiliary machines may be required, such as conveyors, storage tanks, etc. These additional peanut oil processing machines can not only simplify your oil production workflow, but also ensure that your workshop runs smoothly and efficiently. However, they all need to occupy a certain workshop area. According to the Henan Glory Company's many years of experience, the workshop area is required for a 20tpd peanut oil processing line about 1000-1500 square meters.

In short, we understand that every square meter of your peanut oil processing line workshop is important. Our professional engineers can design efficient and space-saving 20tpd peanut oil processing line that maximize peanut oil productivity while minimizing floor space. In addition, space planning is just one aspect of our comprehensive service. We also provide turnkey solutions, from design and installation to training and after-sales support. Contact Henan Glory today to learn more about our peanut oil processing lines and how we can help you maximize your production potential.

 Treatment of common problems in edible oil refining process

 

In the edible oil refining process, achieving the high quality edible oil requires not only the right technology but also addressing the common problems that can arise during edible oil refining process. At Henan Glory Oils & Fats Engineering Co., Ltd., we specialize in providing advanced solutions for the edible oil refining industry. Our expertise helps you optimize the edible oil refining process, ensuring the production of pure, high-quality edible oils. In this article, we will discuss the most common problems in edible oil refining process and how our solutions can effectively treat these problems, enhancing both efficiency of edible oil refining and final product quality.

1. How to Reduce Foaming in the Degumming and Deacidificating of Edible Oil Refining Process?

One of the common problems in edible oil refining process is foaming, especially during the degumming and deacidificating steps. Foaming can lead to edible oil refining equipment malfunction, increased oil losses, and reduced edible oil refining efficiency. To treat this problem, it is essential to monitor the temperature, acid content, and the amount of water used in the edible oil refining process. Regarding this problem, Henan Glory can provide you with advanced anti-foaming agents and optimized edible oil refining process control systems to effectively reduce foaming and improve overall edible oil refining equipment performance.

2. How to Effectively Remove the Impurities in the Edible Oil?

Impurities such as phospholipids, free fatty acids (FFAs), and trace metals can significantly impact the quality of the refined edible oil. They can affect the flavor, shelf life, and health benefits of the final product. A common treatment is to use more efficient filtration, adsorption, and decolorization techniques. In this regard, Henan Glory company has specially designed the most advanced edible oil refining equipment and filtration equipment, which help remove impurities more effectively, resulting in a cleaner and healthier edible oil.

3. How to Improve Efficiency of Deodorization in the Edible Oil Refining Process?

Deodorization in the edible oil refining process is a critical step in removing undesirable odors and flavors from edible oils. However, poor deodorization can lead to edible oils that still have undesirable tastes or smells, affecting the final product's consumer appeal. The main treatment method to improve efficiency of deodorization is to maintain optimal temperature and pressure conditions. It is worth mentioning that Henan Glory Company specializes in the production of edible oil refining systems to ensure efficient deodorization by precisely controlling the temperature and vacuum during the edible oil refining process, thus ensuring that the resulting edible oil is odor-free and retains its natural flavor.

4. How to Reduce the Loss of Oil During the Edible Oil Refining Process?

Loss of Oil is another common problem in the edible oil refining process, especially during the degumming, deacidificating, and deodorization stages. Oil losses can significantly reduce edible oil yield and impact the profitability of the edible oil production. To treat this problem, it is essential to optimize the edible oil refining process parameters and edible oil refining equipment design. Henan Glory can provide you highly efficient edible oil refining equipment that minimizes oil loss by improving oil recovery rates and reducing waste throughout the edible oil refining process.

5. How to Improve the Color Degradation in Refined Edible Oil?

Color is an important parameter for consumers when evaluating edible oils. Sometimes, edible oils can suffer from color degradation problem during the edible oil refining process, especially during decolorization or deodorization. This degradation may result in a dull or unattractive oil product. A common engineered treatment is the use of advanced decolorization systems that effectively remove pigments through the use of activated carbon or clay while maintaining the natural color and quality of the oil.

6. How to Prevent Oxidation and Rancidity Prevention in Refined Edible Oil?

Oxidation is one of the primary causes of rancidity in edible oils, reducing the shelf life and quality of the product. It is essential to control the exposure of the oil to oxygen, light, and heat during the refining process. A common treatment method to prevent oxidation and preserve edible oils are to use systems that minimize the risk of oxidation, such as vacuum deodorization units, which prevents contact with oxygen and maintains the stability of the oil.

In summary, the quality and shelf life of refined edible oils can be significantly improved by treating these common problems with appropriate methods. If you are looking for advanced solutions, please feel free to contact Henan Glory. We are committed to providing high-quality edible oil refining equipment to ensure that your refined edible oil reaches the highest oil quality and standards.